TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading of both the inside and outside of metal round tubes. This machine is ideal for precision finishing in various industrial applications.
Introduction:
The TEF508CPV is a high-precision automatic tube end finisher that can perform multiple operations such as chamfering, deburring, and squaring with one clamping. It also supports flaring and beading with quick die changes. This versatile machine is suitable for processing different materials including stainless steel, aluminum alloys, and titanium, making it a valuable asset in any workshop or manufacturing plant.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4–0.8 MPa
  6. Clamping Mode: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeatability: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control System: Digital Control
  16. Control Variables:
  • Clamp opening and closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, and speed
  • Position axis origin, feed position, and speed
  • Positioner plate opening and closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness (Chamfer/Squaring/Deburring): ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness (Flaring): Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness (Beading): Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10 mm (varies by material and wall thickness)
  10. Material Compatibility: Titanium Alloys, Stainless Steel, Aluminum Alloys
Key Features:
  1. One-clamp operation for squaring, deburring, and chamfering on both internal and external surfaces.
  2. Quick die change allows for flaring and beading without significant downtime.
  3. Pneumatic clamping with buffer to prevent tube damage during operation.
  4. Thin clamps and dies allow processing of tubes as short as 10 mm, ensuring flexibility.
  5. Digital control of forward axis ensures precise feed distance and safety.
  6. Rotational speed is digitally controlled for adaptability to different materials.
  7. Tube positioning is digitally controlled for accurate length and repeatability.
  8. Fully automated operation with foot switch activation, automatic feeding, and reset.
  9. Eccentric flaring center allows for multiple sizes and wall thicknesses with one die set.
  10. Dies for chamfering/deburring can be used for flaring, reducing tooling costs and changeover time.
Main Components:
  1. Top spindle design allows for easy access, especially for bent or complex-shaped tubes.
  2. Servo motor control ensures high precision and smooth operation of the spindle.
  3. Front-mounted clamp can securely hold tubes as short as 10 mm, offering maximum flexibility.
  4. Chip groove in the clamp helps direct debris into the waste box for efficient cleanup.
  5. Tube feed stopper automatically rises when the spindle moves forward, allowing for digital adjustment of feed length.
  6. Organic glass protective cover and waste box provide safe operation and effective waste collection.
Tooling Options:
  1. Flaring Center: An eccentric shaft that enables multiple sizes and wall thicknesses with a single tool.Tube Former with CE Certificate (TEF508CPV)
  2. Flaring Dies: Can be used for chamfering, deburring, and squaring, reducing the need for multiple tools.Tube Former with CE Certificate (TEF508CPV)
  3. Squaring/Deburring Head: Smart design with adjustable blades to handle various tube dimensions and wall thicknesses. 
    Tube Former with CE Certificate (TEF508CPV)
  4. Beading Head: Compatible with beading tips or arbor, capable of handling tubes as small as 6 mm.
    Tube Former with CE Certificate (TEF508CPV)

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