Marine PERT Pipe For Ballast System Jingjiang Haihong Plastic & Rubeer Science -Technology Co.,Ltd , https://www.marineplasticpipe.com
**3CPV Semi-Automatic Tube End Finishing Machine**
**Description:**
The 3CPV Semi-Automatic Tube End Finishing Machine is a versatile and efficient solution for processing the ends of metal tubes. It is designed to perform multiple operations such as deburring, flaring, and beading on both the inside and outside of round tubes. This machine can handle all these functions with just a quick change of tooling, making it highly adaptable for various applications.
**Model:**
3CPV
**Application:**
This machine is ideal for use in industries that require precise tube end finishing, including automotive, HVAC, and manufacturing sectors. It is particularly useful for preparing tube ends for assembly or further processing.
**Introduction:**
The 3CPV machine allows users to prepare tube ends with beads, flares, or simply deburr and square them. The versatility of this machine ensures that it can meet the needs of different production lines without requiring multiple machines.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (depending on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation can complete squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for seamless transitions between flaring and beading.
3. Cylinder clamping ensures tight gripping while protecting the tube from damage.
4. Thin clamps and dies enable processing of very short tubes, down to 15 mm.
5. Feed cylinder control is linked with the clamp cylinder for automated operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precision.
7. Tube feeding length positioning ensures consistent and repeatable results.
8. Eccentric flaring center allows for a wide range of tube sizes and wall thicknesses.
9. Chamfer/deburring dies can also be used for flaring, reducing the number of required tools.
**Main Components:**
- Top-mounted spindle for easy access, especially suitable for complex-shaped tubes.
- Variable frequency motor control for high-precision spindle operation.
- Front-mounted clamp capable of holding tubes as short as 15 mm.
- Smart chip groove design in the clamp to direct debris into the waste bin.
- Dual feed modes: cylinder and handwheel for smooth and efficient operation.
- Adjustable tube feed stopper with mechanical locking for accurate positioning.
- Protective organic glass cover and waste bin for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center**: An eccentric shaft that allows for a variety of tube sizes and wall thicknesses.
2. **Flaring Dies**: Can also be used for chamfering, deburring, and squaring, reducing tooling requirements.
3. **Die Adapter**: Designed for small-diameter tubes, enabling flexibility in tooling.
4. **Squaring/Deburring Head**: A smart design with adjustable blades that can handle various tube dimensions and wall thicknesses.
5. **Beading Head**: Works with beading tips or arbor, allowing for the smallest tube diameter of 6 mm.
This machine is a reliable and efficient choice for any workshop looking to streamline their tube end finishing processes. Its advanced features, combined with user-friendly design, make it a valuable asset for manufacturers and fabricators alike.