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**TEF508CPV Automatic Tube End Finish Machine**
**Description:**
The TEF508CPV is an advanced automatic tube end finish machine designed for precision processing of metal tubes. It can perform chamfering, deburring, flaring, and beading on both the inside and outside of round tubes in a single operation. This versatile machine is ideal for industries that require high-quality tube end finishing, such as automotive, aerospace, and manufacturing.
**Model:**
TEF508CPV
**Application:**
Used for deburring, flaring, and beading on the inside and outside of metal round tube ends. The machine is suitable for various materials including Stainless Steel, aluminum alloys, and titanium.
**Introduction:**
With the TEF508CPV, you can prepare tube ends with beads or flares, or simply deburr and square them. Each machine is capable of performing all these functions—only a change of tooling is needed to switch between operations. This makes it a highly efficient solution for tube end finishing.
**Main Specifications:**
- Dimensions: 580 x 820 x 1200 mm
- Weight: 350 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4.5 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥10 kN
- Rotation Axis: Servo Motor, 2.0 kW
- Forward Axis: Servo Motor, 2.0 kW
- Tube Position Axis: Servo Motor, 0.2 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Forward Axis Positioning Accuracy: ≤0.01 mm
- Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
- Rotation Axis Deflection: ≤0.01 mm
- Control Mode: Digital Control
- Control Variables: Clamp opening/closing, rotation direction/speed, forward axis origin/enable position/feed position/limit position/speed, position axis origin/feed position/speed, positioner plate opening/closing
**Capacity:**
- Tube OD (Chamfer/Squaring/Deburring): Φ6–50 mm
- Tube WT (Chamfer/Squaring/Deburring): ≤10 mm
- Tube OD (Flaring): Φ3–50 mm
- Tube WT (Flaring): Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD (Beading): Φ6–45 mm
- Tube WT (Beading): Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 10 mm (varies based on material and wall thickness)
- Tube Material: All kinds of titanium alloys, stainless steel, and aluminum alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for flaring and beading operations.
3. Cylinder clamping ensures tight gripping without damaging the tube.
4. Thin clamps and dies enable processing of tubes as short as 10 mm.
5. Forward axis uses digital control with an absolute value servo motor for accuracy and safety.
6. Rotation axis offers variable speed control for different materials.
7. Tube position axis ensures precise length control for repeatability.
8. Automatic operation with foot switch for start, feed, and reset.
9. Eccentric flaring center allows for multiple sizes and wall thicknesses.
10. Chamfer/deburring tools can also be used for flaring, reducing die specifications and changing time.
**Main Components:**
1. Top spindle with excellent opening, ideal for complex bent tubes.
2. Servo-controlled motor for high-precision spindle operation.
3. Front-mounted clamp capable of gripping 10 mm straight tubes.
4. Smart chip groove design for smooth dust removal into the waste box.
5. Tube feed stopper automatically rises during forward movement, with digital adjustable feed length.
6. Protective organic glass cover and waste box for operator safety and waste collection.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for multiple sizes and wall thicknesses of flaring.
2. **Flaring Dies:** Chamfer/deburring dies can also be used for flaring, reducing die specifications and replacement time.
3. **Squaring/Deburring Head:** A smart design with adjustable blade positions, allowing one set of blades to handle different tube dimensions and wall thicknesses.
4. **Beading Head:** Used with a beading tip or arbor, capable of handling tubes as small as 6 mm.
This machine is a reliable and efficient choice for manufacturers looking to streamline their tube end finishing processes while maintaining high quality and precision.