Stamping is a kind of process
that obtaining the required
shape and size of the parts by outside force on the metal sheet, strip, pipe shape material use mould and press machine,
in order to produce plastic deformation or separation. Stamping and
forging belong to plastic processing (or pressure processing), called the
forging press. The mainly stamping billets are hot rolling and cold rolling
steel plate and steel belt.
Stamping processing is a
production technology that use of conventional or special equipment of the
power, make the deformation sheet metal deformation in the mould. Thereby
produce a certain shape, size and performance parts. Sheet metal, stamping
mould and equipment are the three elements of stamping.
Stamping characteristics:
Compared with the castings,
forgings, stamping parts have the thin, uniform, light and strong characteristic. Stamping can make other methods are difficult to manufacture, such
as rib stiffener, flanging, ups and downs, or flanging products, in order to improve its stiffness. Because use precision mould, the
precision of part can reach micron grade, and repeat precision is high, the
specification is consistent, can punch a hole nest, convex sets, etc. Cold
stamping generally no longer by machining, or only need a small amount of
machining. Hot stamping precision and surface state is lower than the cold
stamping parts, but it's still better than the castings, forgings, less cutting
processing capacity.
The Advantage of stamping:
(1) The stamping process is high production efficiency, and easy
to operate, easy to realize mechanization and automation.
The process classification
of stamping:
Stamping is mainly classification by process, can be divided into
separation process and forming process. Separation process is also called the
blanking, and its purpose is to make the sheet metal of stamping parts
separated along the contour line, and at the same time guarantee the quality of
the separation section requirements. Forming process is designed to make sheet
metal occurred plastic deformation under the condition of not to break the
billet, made into the required shape and size of parts. In the actual
production, it is often a variety processes integrated applied to one part. Cutting,
bending, shear, deep drawing, bulging, spinning, correction are the main
stamping processes.
The conventional material of stamping part: Aluminum sheet like 6061,6063, stee alloy sheet like Q235, ST37-2, Stainless steel sheet like SS304,SS316;
The precision of the
stamping part: ±0.1mm;
The thickness of the metal
sheet we can do: 0.5mm~12mm;
The max size of the
stamping part in my factory: 1mX1m;
Surface preparation methods: Powder coating, Painting, Plating,
Electrophoresis, Polishing.
The Metal stamping and QC control equipment
Metal Stamping Parts, Precision Metal Stamped Parts, Steel Stamping Parts, Stainless Steel Stamping Parts, Aluminum Stamping Part NINGBO BEILUN LEMA MACHINERY TECHNOLOGY CO.,LTD , http://www.china-lema.com
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Equipment list:
NO.
NAME
MODEL
QTY
1
Semi-automatic PET bottle blow molding machine
(one oven+two blowers)BM-8Y
1set
2
Blowing mold
100ml-2L
1set
3
HP Air Compressor
1.2m3/min 30Kg
1set
4
Air dryer
2.0Â m3/min 30Kg
1set
5
Air filter
2.0m3/min 30kg
2sets
6
Water chiller
3HP
1pc
Seal cushion(10pcs);Lamps(5pcs);Fuse(3pcs);Switch(1pcs);breaker(1pcs);Silicon controlled (1pcs)
pressure adjust (1pc)
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Features:
· Adopting double crank to adjust mould ,heavy locking mould, stable and fast ,Adopt infrared oven to heat the perform ,the perform rotated and heated equally.
· The air system has been divided into two parts: pneumatic action part and bottle blow part to meet the different requirements for the action and blow .It can provide sufficient and steady high pressure for blowing large irregular shaped bottles.
· The machine is also equipped with muffler and oiling system to lubricate the mechanical part of the machine.
· The machine can be operated in the step-by-step mode and the semi-auto mode.
· The machine is small with low investment, easy and safe to operate.
Model
BM-8Y
Container
Product material
PET
Volume
0.1L-2L
Theoretical output
1200-1500PCS/H
Max. product diameter
180mm
Max. product height
300mm
Molding
Max. mold plate Dimension(L x W)
390x345mm
Die force
100KN
Die stroke
270
Max. pulling stroke
400
Blow pressure
1.2-2.8Mpa
Operation pressure
0.8Mpa
Machine size and weight
Machine size(LxWxH)(m)
1.46x0.58x1.8m
Machine weight(KG)
650KG
Heater (L x W x H)
1.35x0.55x1.15m
Heater weight
350Kg
Power
17.5kw
Air compressor
Unit
1.2M3/min 30KG
Volume
M3
1.2
Pressure
Kg
30
Speed
r/min
850
Power
KW
15
Overall Dimension
mm
2000*1100*1600
Weight
kg
620
Air Filter:
Refining-Filter
Unit
1.0M3/30Kg
Flow Capacity
M3/Min
1
Max. work pressure
Mpa
3.0
Inlet Temp.
ºC
≤50
Cold Medium
mm
650*250*250
Weight
Kg
15
Air dryer:
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Refrigeration Air Dryer
Unit
2.0M3/min 3.0Mpa
Flow capacity
Nm3/min
2.0
W.P
Mpa
3.0
Inlet Temp.
ºC
≤80
Dew point
ºC
23
Ambient Temp.
ºC
≤38
Power supply
V/HZ
220/50
Compressor power
Kw
0.75
Cold Medium
mm
1050×650×1100
Weight
Kg
120
water chiller:
Model
03WCI
4.4/38ºC Cooling capacity(Kcal/h)
7188
Compressor
All-closed vorticity
Compressor power (KW)
2.5
Refrigerant
R22
Chilled water pump power(KW)
0.75
10ºC Max. flow rate of chilled water(L/min)
55
Flow water inlet and outlet pipe
1''
Condensing water rate L/min
≥36
Chilled water inlet and outlet pipe
1''
Exterior dimension
Length(mm)
1000
Width(mm)
600
Height(mm)
1180
Water tank capacity
L
50
Weight
Kg
150
(2) The mould ensure the
stamping precision of the size and shape when stamping, and generally does not
destroy the surface of the quality of stamping parts , and the life of the
mould are long, so the stamping quality is stable, has the characteristics of
"the same".
(3) The stamping can produce the part that
size range is larger, more complex shape parts, such as small to stopwatch of
watch, big to Auto longeron, cover parts, etc., and stamping material hardening
effect of cold deformation, the strength and stiffness of stamping is high.
(4) Stamping generally has no chip broken
material, material consumption is less, and do not need other heating equipment,
it is a kind of machining method that material saving, energy saving, stamping
parts cost is low.
Model NO.: BM-8Y
Suitable Preform Material: Pet, PP Preforms
Suitable Bottle Size: 100ml-2000ml
Capacity: 1200-1500PCS/H
Max. Mold Plate Distance: 390*345mm
Max. Mold Thickess: Adjustable
Clamping Force: 100kn
Power: 16kw
Blower Size: 1460*580*1800mm
Oven Size: 1350*550*1150mm
Name: Pet Bottle Blow Molding Machine for 28mm Pet
Trademark: BORUN
Transport Package: Wooden Case
Specification: one oven and two blowers
Origin: China
HS Code: 8477300000
PET Bottle Blow Molding Machine For 28mm PET Preforms
BM-8Y semi automatic PET bottle blow molding machine is suitable for producing PET plastic containers and bottles from 100-2000ml. It is widely used to produce the carbonated bottle, mineral water,carbonated drink bottle, pesticide bottle oil bottle cosmetics,wide-mouth bottle etc.
*Spare parts List :
Technical Parameter of blow molding machine:
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HP air compressor: